How is Alumina produced? (Bayer Process)
MIlling Bauxite
Solution in NaOH
Filtration
Filtratre cooled down to allow precipitation of Al(OH)3 and Na, Na removed
Calcination heat treatment at 1000-1200°c transforming into al2o3 & water
repetition until desired purity
What are the 3 requirements of liquid phase sintering?
Presence of liquid
one component needs to melt
solid solubility in the liquid
possible mass transport of solid through liquid
wettability
for possible recombination and creation of new matrix
What is ferroelectricity?
The spontanious change in polarisation with an externally applied electric field
What is the difference in the slurry in slip casting and tape casting?
tape casting: plasticizer (doctors knife plastically (!) deforms the slurry)
slip casting: no plasticizer
How is Zirconia produced?
base chemical ZrSiO4
Alcoxide Demixing
reaction with NaOH and removal of water
precipitation and removal of Natrium and calcination
Plasma route
seperation of ZrO2 and SiO2 via plasma (ZrO2 solidifies faster)
Why are granules used in processing and what are granulation methods?
filling and plastic deformability
better flow properties and better shapeable due to softness
methods:
spray drying (use of suspension, blow against airflow)
direct granulation (use of suspension in tumbeling drum)
What are the advantages of liquid phase sintering?
higher mass transfer with liquid
capilllary tension which increases penetration of vacancies
wettability important
What are the effects of porosity of Al2O3 as an electrical insulator?
What is the condition for ceramic injection molding?
binder:
good flow properties
maintain mechanical stability
no reaction with powder
easily removeable (!)
major binder: provides flow properties and mech stability
minor binder: removed for providing space
Grain size function over temperature?
A= geometric factor
M= grain boundary mobiity (diffusion dependant)
gamma= surface energy
t= time
On what depends the stability of suspensions and how can it be improved?
Last changed6 months ago