Which PCB Constructions are possible?
Mulit core build-up
Easy to manufacture
Mechanical drills
Blind vias
Cost effective
Low material stress
Most often produced
Sequential build-up
Know as HDI (high density interconnect)
More drill configurations
Higher cost
More material stress
Flexible PCBs
Flexible and rigid part
Often used to decouple vibrations
Flex part can act as cable
Which signals should have Testpoints?
Bus systems
Power supplies
Analog signals
Critical signals
What is via electromigration and why is it a concern in PCB design?
Electrons passing through vias can create friction on the metal inner layer of the platting -> this could lead to holes and in the worst case causes a connection lost inside the via
What kind of defects can happen in PCBs?
Copper Migration: The unwanted movement of copper ions through the PCB material, often due to electrochemical reactions.
Effects: Can lead to short circuits, increased resistance, and overall degradation of the PCB's performance.
micro cracks in vias: Because of termal stress cracks can develop within vias.
Solution: filled vias
Problem: Partial Filling: Vias not completely filled, leading to reliability issues.
What is thermal resistance in PCBs and why is it important?
Thermal Resistance: A measure of a material's ability to resist the flow of heat
Importance: It determines the efficiency of heat dissipation from electronic components, crucial for preventing overheating and ensuring reliable operation.
What is a heat spreader and its role in PCB design?
Heat Spreader: A component used to distribute heat away from hotspots to larger areas, improving thermal management.
Role: Helps to maintain lower temperatures across the PCB, enhancing component reliability and performance
How can thermal resistance be calculated?
Can thermal resistance be simulated?
Yes, thermal resistance can be simulated using software tools such as Ansys, COMSOL, or dedicated thermal simulation software to model heat flow and predict temperature distributions.
Does a usual circuit contain only one thermal resistance or more? Is thermal resistance measurable (YES)?
Multiple Thermal Resistances: A typical circuit contains multiple thermal resistances in series and parallel, representing various paths for heat dissipation through different materials and interfaces.
What are embedded components in PCB design and why are they used?
Embedded Components: Passive and active components integrated within the PCB substrate, rather than mounted on the surface.
Usage:
Space Saving: Reduces the overall size of the PCB.
Performance: Enhances electrical performance by reducing parasitic inductance and resistance.
Thermal Management: Improves heat dissipation by distributing heat within the PCB layers.
Question: What is the CCE process in PCB manufacturing?
CCE Process (Chip-on-Chip Embedding): A method of integrating multiple ICs or components within a single package, stacked on top of each other and embedded within the PCB.
Advantages:
Miniaturization: Reduces the overall footprint of the electronic assembly.
Performance: Enhances electrical performance by shortening interconnect lengths.
Integration: Enables high-density integration of components, beneficial for advanced applications like smartphones and high-performance computing.
Last changed5 months ago