Explain how the requirement to reduce risks 'as far as is reasonably practicable' affects health and safety in the workplace.
Describe how the process named in of oxy-fuel , plasma or laser cutting
Describe the process of pyrolysis.
Explain how the increased use of pyrolysis might affect the environment.
Discuss the influence of different stakeholders on the implementation of low carbon technologies.
Describe the process of cutting steel plate using oxy-fuel cutting.
laser cutting process
The lasing material is amplified by being reflected internally using mirror until its energy is enough for it to escape as a streamed light.
The light is focused at the work area by mirrors or fibre optics that direct the beam through a lens which intensifies it.
The laser is moved along the cut line either using a manual torch or by a CNC machine.
The focused laser beam burns/melts/vaporises the material which is blown away by a jet of gas.
The cut surface may be subsequently dressed or machined to improve the surface finish.
Explain why market research can be an enabler for the process of innovation.
Describe the process of gasification.
Explain the differences between pyrolysis and gasification.
Explain how increased use of low carbon technologies (such as gasification) may benefit the environment.
Describe what is meant by 'hybrid cloud computing'.
Explain what is meant by 'as far as is reasonably practicable'
Explain why pre-tensioning may be needed when assembling mechanical components.
Explain the difference between market pull and technology push.
Some parts of a product need to be made as prototypes to see how they fit together. Describe how a prototype of a product can be made using 3D printing.
explain how testing of the product would be carried out
the prototype is tested to ensure it workes as intended by checking its features performance, and functionality in real world conditions
the product is exposed to extreme conditions (heat, pressure, load) to see if it can handle stress without braking or
users interact with the product to assess if it is easy to use and meets their needs. feedback is collected to improve the design
the product is checked to ensure it meets safety standareds, like prevent electrcal fualts, sharp edges or overheating
Describe how market testing of a product would be carried out.
A product is going to use a low carbon technology to generate energy. Explain how the use of low carbon technologies to convert waste into energy affects the environment.
Explain the difference between virtual and augmented reality.
Explain how the further development of virtual and augmented reality could lead to innovative products.
Discuss the influence that digital technologies have had on society.
company manufactures an item of personal protective equipment (PPE), selling over 200,000 units per year. They are developing an innovative new production process that has not previously been used to make PPE
Discuss the aims of research and development activities when developing the new manufacturing process.
eplain the diffrentce and similiarties between milling machine and drilling machine?
Differences
drilling machine creates holes in the material, while a milling machines can drill holes, cut slots and shape surface
in a drilling machine , the drill bit moves vertically, in a milling the cutting tool moves vertically, horizontally and multiple directions
a drill bit is used in a drilling machine for making round holes, while milling cutters in millling machines can diffrent shapes and surfaces
in a drill machine the workpice stays still, while in a milling machine, it can move in diffrent directions for complex cuts
milling machine provide more precise and complex cuts, while drilling machines are mainly for simple hole making
Similarty
both use cutting tool to remove material
both can creat holes in a workpiece
both require clamping of the workpice to ensure accurancy and safety
Explain what is meant by Carbon Capturing Utilisation and Storage?
is a process used to capture carbon dioxide CO2 emissions from industries and power plants to reduce their impact on enviroment
cature: CO2 is collected from factoies power plants or directly from the air using special filters or chemical processes
utilisation: the captured CO2 is reused in industries, such as making building material producing fuels, or enhancing oil recovery
Storing: the remaining CO2 is safely stored underground in deep rock formations preventing it from entering the atmosphere
Explain two ways in which new technologies are improving sustainablity in engineering
reneawable energy integrate: new technology like soler pantes, wind turbines and battery storage help engineers design that reduce depandence on fossil fuels lowering carbon emission
Advanced recycling & 3D printing: recycling technologies allow engineers to rease material like metals and plastics, which 3D printing reduce waste by using only the exact amount of material needed for production
Discuss advantages and disadvantages of gasification
Advantages
turn waste into gas (syngas) which can be used for electricity, fuel or chemicals
helps get rid of biomass and industrial waste, cutting down landfill use
creats less CO2 then burning fuels directly making it better for the enviroment
the gas made can power factories, vehicles or even make hydrogen fuel
Disadvantages
setting up gasification plants costs a lot of money
need exact temperature and pressure to work properly
if not handled well, it can release harmful gases
many business still use traditional fuel, so gasification is not widely used
A company wants to develop a new lightweight, energy-efficient vehicale. Discuss the aims of reasearch and development the company needs to take into account when developing the new vehical
develop material and design striatgies to minimaise the vehical’s wieght while ensurings safety and structural integraty
a lighter vehical uses less energy to move, which improves fuel efficincy reduce carbon emission light wight materials, such as carbon fiber may be considered to replace traditional transport materials
enhance the vehical’s ability to use energy whilee maintaining performance
research into aerodinamics efficint energies and regenerative braking system can help the vehical use energy move effectively, reducing fuel consumpion battery usage for electric vehical
develop or improve the vehical’s powertrain for better energy conversion and efficiency
this could involve designing hybride, electric or fuel- effecint combution enging to further decrease energy cos imprion lower emission
fouces on eco-frendly materials and reducing the enviromental impact on the vehical during its production, use are disposal
developing recyclable parts using renewable energy source for manufacturing and ensuring the vehical emits fewer pollutants are key considerations for meeting enviromental standerds and consumers demand for sustainable products
balance the cost of development innovative technologies with affordability for consumers
the vehical should be affordable for customers, which means the company must find a way to make advanced technologies cost-effective, both in terms of production and retail price
ensure that the new vehicale meets safety standerds without compromising on the lightwight design
while reducing weight its crucil thst the vehical maintains high crash werrthiness and overall safety for the driver, passengers and pedestriance
consumer demand and market fit: research and trends to ensure the vehicle meets the needs and preference of potential costomers
soldering fault while using it for circuit boards
hazard: poor soldering (cold joints, bridges)
possbal harm: cuircuit failure, over heat or fire, electric shock, burn injures
correct measuments: use correct temperature, inspect each joint properly, use a fume extractor, wear safety glasses and heat-resistant gloves, cheacking circuit before powering
resonse for development of VR and how it affect sensing and automation?
resons for development of VR: better training, improved design, better entertainment, online meet, medical use therapy..
sensors: VR use motion sensors, cameras, eye trackers to follow movements. This helps system respond quickly and accuraly
real time feedback: autopmation systems, in VR can change things based on what the user does (move an object, change veiw)
improved control: robots or machines can be controlled in VR using head movments or voice
simulated enviroments: helps test automated machines safely before them in real world
human-machine interaction: makes the control of automated systems feed more natural and realistic
How the internet effect in socity and economic?
Effect on socity
communcation: people can connect instantly through messages, calls, vidio chats
education: online learning and easy access to information for students and techers
social media: allows shearing of ideas but cuse cyberbulling
healthcare: online appointments, health advice, medical records are easy to access
lifestyle: shoping online, banking and entertainment are more convenient
effect on economic
new jobs: created roles in IT, e-commerce, digital marketing and more
e-commerce growth: online shoping like amazon have changed how people buy and sell
remete working: people can work from home, salling cost for busnesses
faster busness: companies can sell, advertise, manage money quicker online
global market: even small businesses can reach customers around the world
enablers in the process of innovation
new developments in materials and processes: can lead to the creation of new product that were not possible before
market and product research and assessment: understanding the needs ands wants of customers and the broader market is essential for identifying oppertions for innovation
modernizing and competitive advanteges: comanies need to modernize their technology or processes to remain competitive being addrest
entrepreneurs: they are willing to take risks and develop new products, services, or business. identify opportions that are not being addrest
Aim of research and development
making new processe, technology and materials fit for perpose: develop to address existing challenges or create new opportunties
reduce produt failure rates: by identifying potential failure points and designs products that can withstand the demands of their indended use
improveing performance over existing prouct: by identify areas for improvment and developing new technology, materials, design that can enhance performance
product testing in a user enviroment: so it meet user needs. identify any issues or problems with a product before it is realesed to the market
refining production processes: to make more efficient, cost-effective enviromenally freindly. identify to improve, reduce waste, energy comsuption
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